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Tungsten Carbide

Tungsten Carbide Tools
Tungsten Carbide Tools
Introduce(detail):
Recommended Grade: YG6, YG8, YG11C, YK5, YK10, YK20, YK25, YK40 etc.
Range: Coal auger bits, Mining bits, Drilling bits, Button, Mining tips, Coal auger tips, excavating bits, other carbide tips and toolsApplication: During so many years development, this kind of products have been widely used in the mining exploitation, road construction, construction industry, forest excavation
 
Series of cemented carbide mining products
Tungsten carbide tools for cutting are used in machines that are intended to get into contact with carbon steel and stainless steel. Most of the time tungsten carbide is used as the first material to run through a surface, leaving a finer finish for other machines. In situations where high exposures to high temperatures are to be expected, tungsten carbide tool is employed since it can withstand extremely high temperatures that would melt industry strong steel or other metals. In such situations, the tungsten carbide is referred to as cemented carbide. During manufacture, cobalt is melted and once in the liquid stage, the cobalt combined with tungsten carbide alloys or particles, which act as the aggregate while the cobalt, forms the metal matrix composite. This process is called sintering or hot isostatic pressing. Addition of the naturally ductile cobalt metal goes a long way to ensuring that the tungsten carbide exhibits the characteristic brittle behavior. This process raises the durability and toughness f the final product. Machining of tungsten carbide tools is a difficult undertaking since the carbide tends to be brittle compared to other tool materials. As a result, it is prone to breaking and chipping. To counteract this problem, manufacturers have resorted to selling carbide inserts or simply carbide tools matching insert holders. With this configuration, the tungsten carbide insert is held firmly in place by the larger tool that is made of less brittle material. This combination is usually between tungsten carbide and steel. This arrangement has the benefit of incorporating carbide use without having to worry about the high cost of manufacturing the entire tool purely of tungsten carbide. Most modern face mills are using tungsten carbide inserts as well as some lather tools and end mills. To increase their lifespan, the tungsten carbide tools are coated with Tin, Tic or TiAIN. Most of these coatings have enabled the carbide tools to be harder and/or have more lubricity. Use of a coating also has the advantage of lowering the temperature associated with the cutting and it increases the life of the tool under use.
 
Tungsten carbide tools have many applications based on the industries that use carbide equipment and other hard materials like diamonds. Tungsten carbide is especially used in sharpening of blades used in industrial applications. These tungsten carbide blades are used to improve versatility and productivity when sectioning plastic. During these cryo applications, the tungsten carbide blade is embedded in a holder made of steel. The blades are consistent and can survive through thousands of applications eliminating the need for frequent changes. The knives are also easy to handle and the risk of cuts is drastically reduced when compared to glass and razor or diamond blades. Its application is also seen in the making of nozzles in varying industry standards. Discharge units are easily manufactured using tungsten carbide. Small and large tiles can be formed into any sharp to fit customized surfaces or edges with minimal effort while still maintaining the high quality standards.
mm
Type
Dimensions
D
H
SR
α'
β'
SQ0610
9.9
9.9
3.4
20
26.5
SQ0612
12.2
12.2
4.4
20
26.5
SQ0914
13.0
13.0
5.0
20
26.5
SQ1019
18.0
18.0
5.5
20
27
SQ1119
19.0
19.0
6.0
20
27
SQ1221
20.0
20.9
6.6
20
28
SQ1220A-X
20.0
20.0
6.3
25
24.75
SQ1320
19.9
19.9
7.0
20
27
SQ1422
22.1
22.1
7.7
20
16
SQ1424A-X
24.0
24.0
7.34
25
25
SQ1625
24.9
24.9
8.6
20
16
SQ1930
30.4
30.4
9.76
20
30
SQ2132
31.9
31.9
11.8
20
30
 
mm
Type
Dimensions
D
H
SR
     e
α'
SQ0810-E15
8.25
10.0
4.4
1.5
18
SQ0812-E15
8.25
12.0
4.4
1.5
18
SQ1827-E15
8.25
27.1
9.2
1.5
18
SQ0812-F2
8.25
12.2
4.4
0.7
30
SQ915-F2
9.25
14.0
5.0
0.7
30
SQ1013-F2
10.25
13.0
5.5
0.7
30
SQ1114-F2
11.30
14.0
6.0
0.7
30
SQ1216-F2
12.35
16.0
6.6
0.7
30
SQ1318-F2
13.35
18.0
7.0
0.7
30
SQ1418-F2
14.35
18.1
7.7
0.7
30
SQ1625-F2
16.35
24.6
8.8
0.7
30
SQ2030-F2
20.45
30.0
11.5
0.7
30
SQ2230-F2
22.45
30.0
12.0
0.7
30
 
mm
Type
Dimensions
D
H
SR
     e
α'
SQ1314-E15Q
13.35
13.5
7.0
1.5
18
SQ1320-E15Q
13.35
19.9
7.0
1.5
18
SQ1420A-E30Q
14.35
20.0
7.2
3.0
18
SQ1415B-E17Q
14.35
15.0
7.5
1.7
18
SQ1619A-E22Q
16.35
19.0
8.8
2.2
18
SQ1622A-E22Q
16.35
21.9
8.8
2.2
18
 
Type K1 F or making cross and X-shaped cemented carbide drill bits
mm
Type
Dimensions
L
H
S
r
r1
 
e
Dim
Tol
Dim
Tol
Dim
Tol
K106
6
0.25
12
0.35
6
0_0.6
20
0.5_1.0
0.5
K107
7
0.25
12
0.35
6
20
0.5
K108
8
0.25
12
0.35
6
20
0.5
K109
9
0.25
12
0.35
8
20
1
K110
10
0.25
12
0.35
8
20
1
K111
11
0.35
12
0.35
8
20
1
K112
12
0.35
12
0.35
8
20
1
K113
13
0.5
12
0.35
8
20
1
K114
14
0.5
12
0.35
8
20
1
K115
15
0.5
12
0.35
8
20
1
K115H
15
0.5
14
0. 5
8
20
       1
K116D
16
0.5
9
0.35
8
20
1
K116
16
0.5
14
0.5
8
20
1
K117
17
0.5
14
0.5
8
20
1
K117H
17
0.5
16
0.5
10
20
1
K118
18
0.5
12
0.35
8
20
1
K119
19
0.6
14
0.5
8
22
1
K119H
19
0.6
16
0.5
10
22
1
K120
20
0.6
16
0.5
10
23
1
K121
21
0.6
16
0.5
10
24
1
K122D
22
0.6
12
0.35
8
25
1
K122
22
0.6
16
0.5
10
26
1
K124
24
0.6
16
0.5
10
27
1
K126
26
0.6
16
0.5
10
29
1
K128
28
0.6
16
0.5
10
31
1
K130
30
0.8
12
0.35
8
32
1
K131
31
0.8
16
0.5
10
34
1
K133
33
0.8
12
0.35
8
36
1
K134
34
0.8
12
0.35
10
37
1
K135
35
1.0
13
0.35
10
35
1
K136
36
1.0
16
0.5
10
39
1
K140
40
1.0
24
0.5
13
51
1
 
Type K21 For making cross and X-shaped cemented carbide drill bits
mm
Type
Dimensions
L
H
S
r
r1
e
Dim
Tol
Dim
Tol
Dim
Tol
K2114
14
0.35
12
0.35
8
0.25
20
0.5-1.0
1.0
K2116
16
0.35
12
0.35
8
0.25
22
1.0
K2116H
16
0.35
20
0.40
12
0.25
45
1.0
K2118
18
0.35
14
0.35
10
0.25
22.5
1.0
K2120
20
0.4
16
0.35
10
0.25
28.5
1.0
K2126
26
0.4
16
0.35
10
0.25
35
1.5
K2126A
26
0.4
18
0.35
10
0.25
35
1.5
K2128
28
0.45
16
0.35
10
0.25
35
1.5
K2128A
28
0.45
18
0.35
10
0.35
35
1.5
K2130
30
0.45
16
0.35
12
0.35
38
1.5
K2130A
30
0.45
18
0.35
12
0.35
38
1.5
K2132
32
0.45
16
0.35
12
0.35
44.5
2.0
K2132A
32
0.45
18
0.35
12
0.35
44.5
2.0
K2135
35
0.5
16
0.35
12
0.35
51
2.0
K2135A
35
0.5
18
0.35
12
0.35
51
2.0
K2139
39
0.5
18
0.35
14
0.35
57.5
2.0
K2143
43
0.5
20
0.40
14
0.35
63.5
2.0
 
Type M10 For making rotary drill bits for coal and soft rock formations
mm
Type
Dimensions
L
H
h
S
Dim
Tol
Dim
Tol
Dim
Tol
Dim
Tol
M1011R
11
0.35
12
0.35
2.5
0.2
4
0.3
M1011L
11
0.35
12
0.35
2.5
0.2
4
0.3
M1013R
12.5
0.5
12
0.35
3
0.2
4
0.3
M1013L
12.5
0.5
12
0.35
3
0.2
4
0.3
M1014R
14
0.5
19
0.4
3.8
0.3
4
0.3
M1014L
14
0.5
19
0.4
3.8
0.3
4
0.3
M1015AR
15
0.5
19
0.5
3
0.3
5
0.3
M1015AL
15
0.5
19
0.5
3
0.3
5
0.3
M1015R
15
0.5
22
0.5
3.0
0.3
5
0.3
M1015L
15
0.5
22
0.5
3.0
0.3
5
0.3
M1018R
18
0.5
22
0.5
6.0
0.3
5
0.3
M1018L
18
0.5
22
0.5
6.0
0.3
5
0.3
 
Type M11For making rotary drill bits for coal and soft rock formations
 
mm
Type
Dimensions
L
H
h
S
Dim
Tol
Dim
Tol
Dim
TolDim
 
Tol
 
M1112
12
.035
18
0.5
15.8
0.5
3
0.3
M1113
13.4
0.35
26
0.5
15.8
0.5
3
0.3
 
Type M12 for making auger tips in excavations
mm
Type
Dimensions
L
H
S
R
α'
e
Dim
Tol
Dim
Tol
Dim
Tol
M1216
16
0.5
22
0.5
7
0.3
6
15
1.0
M1220
20
0.5
27
0.5
8
0.3
7
15
1.0
M1222
22
0.5
22
0.5
7.5
0.3
9
10
1.5
M1230
30
0.5
35
0.5
12
0.3
8
8
1.0
 
 
Type M12 for making auger tips in excavations
mm
Type
Dimensions
L
H
S
R
α'
e
Dim
Tol
Dim
Tol
Dim
Tol
M1216
16
0.5
22
0.5
7
0.3
6
15
1.0
M1220
20
0.5
27
0.5
8
0.3
7
15
1.0
M1222
22
0.5
22
0.5
7.5
0.3
9
10
1.5
M1230
30
0.5
35
0.5
12
0.3
8
8
1.0

 
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