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Tungsten Carbide

Tungsten Carbide,Tungsten Carbide Ring
Tungsten Carbide Ring
Tungsten Carbide Rings | Circulars have the characters of high wear resistance, high corrosion resistance and good compressive properties.It's widely used in petrochemical industries and other industries which call for high properties of the mechanical sealing rings or prats.
Tungsten Carbide,Tungsten Carbide Wear Parts
Tungsten Carbide Wear Parts
Offer a very wear-resistant and extremely hard material for blade, knives, saws, shears, slitters, spacers, and part designs. Capabilities include precision cutting, grinding & lapping, CNC machining, EDM wire cutting, photochemical etching, honing, coating, stamping, forming, heat-treating etc. We can reduce downtime and resharpening costs while increasing productivity and product profitability.
Tungsten Carbide,Tungsten Carbide Tips
Tungsten Carbide Tips
We currently supply carbide tips , both standard and custom shapes to leading circular saw fabricators. We carry a vast inventory of standard products in nearly every applicable grade of carbide for the woodworking industry. Chances are we have what you need in our catalog and on our shelves, and if not, we will custom manufacture to your specifications.
Tungsten Carbide,Tungsten Carbide Dies
Tungsten Carbide Dies
Carbide dies are a cheaper alternative to diamond and PCD dies and are often used for drawing wires from tough materials, such as carbon steel or stainless steel. Sometimes, tungsten carbide will leave a better finish on parts of a wire. We manufacture carbide dies in different shapes, like triangular, square, trapezium, hexagonal, octagonal, semicircle, stripped, flat, etc. Tungsten carbide dies are less expensive, but wear out quickly and loose size, therefore giving a shorter die life.
Tungsten Carbide,Tungsten Carbide Inserts
Tungsten Carbide Inserts
Carbide inserts are replaceable cutting tips and designed for nonstop cutting cast iron, alloy and other nonmetal materials in precision lathe. These inserts with excellent properties are also for interrupted cutting, whirling of rough turn in semi-precision lathes, precision lathes or small-section precision lathes. Our Carbide inserts are wear resistant.
Tungsten Carbide,Tungsten Carbide Blade
Tungsten Carbide Blade
We manufacture high-quality carbide woodworking tools for the woodworking industry, for large saw shops, cabinet makers and hobbyists of all levels. Over the years we have accumulated vast experience and technological know-how. Through our research and development we continue to manufacture tools which provide solutions for the entire woodworking industry while meeting the challenges of new materials in the marketplace.
Tungsten Carbide,Tungsten Carbide Tools
Tungsten Carbide Tools
Carbide Tools are used every day in the mining and construction industries. Our solid carbide tools including blanks, finished products, press to size products, custom molded products & wear parts. Applications include turning, milling, threading, facing, cut-off, grooving, drilling & reaming. We offer several standard products to these industries as well as custom parts to your specifications.
Tungsten Carbide,Tungsten Carbide Plate
Tungsten Carbide Plate
They are made from high quality Carbide. Carbide plate are used for cutting mental or wood. The advantages of our Carbide plate are fast cutting speed, smooth cutting and have a long service time. Unlimited range of grades and sizes of Carbide plate are available in our company.
Tungsten Carbide,Tungsten Carbide Rod
Tungsten Carbide Rod
We are a supplier for superior carbide rods. Our advanced pressing and shaping systems give us the flexibility to offer numerous grades and sizes of Carbide rods. Our Carbide rods have a good shock resistance and bending resistance in use.
Tungsten Carbide,Tungsten Carbide Products
Tungsten Carbide Products
It is a ceramic material composed of approximately a 1:1 ratio of tungsten and carbon atoms. For practical applications it is alloyed with >6% of a softer metal, usually cobalt. The primary attraction is its high strength and low ductility at high temperatures. Other important properties include thermal and electrical conductivity.
Tungsten Carbide,Tungsten Carbide Grade
Tungsten Carbide Grade
It is very good materials with high hardness, and good wear resistance and is widely used in the mining, petroleum, machining and steel industry as mining drill bits , cutting tools and so on. We can supply parts according to the users drawing and demand.
Tungsten Carbide has a hardness close to diamond. This makes it a commonly used material for applications requiring high strength and wear resistance. 
 
Other tungsten carbide properties include:
high fracture strength, high thermal conductivity, high resistance to thermal creep, high electrical conductivity, high resistance to corrosion, high modulus of elasticity
 
Tungsten carbide is harder than sapphire and retains a superior edge after extensive use. It is not a metal alloy but the product of powder metallurgy; very fine grains of two materials are mixed and fused under high temperature and pressure.

The hardness of T.C contributes greatly to its durability when sectioning. Durability depends on many factors including types of sample being cut, frequency of use and care taken in handling the blades.
 
Thin sectioning ability - Because of the nature of T.C, there is a minimum section thickness that can be obtained. At grain boundaries the edge is microscopically discontinuous. The size of these discontinuities makes smooth sections below 1µm seemingly impossible as in these thinnest of sections minor knife marks are more apparent. Since contrast in sections below 1µm is very low, thicker sections are preferred for most light microscopy applications.
 
Embedding materials - Tissues are usually embedded in plastic resins like Histocryl, LR White, and Spurr’s, glycol-methacrylate or methyl-methacrylate. Resins do not diminish blade life. Curiously, wax is destructive to these extremely hard edges. It seems that wax can pluck particles from the very fine edge and, however soft the wax, it quickly blunts a tungsten carbide edge.
 
A tungsten carbide is a requirement for sectioning very hard or tough materials. Tungsten Carbide blades increase productivity on softer specimens, because of the time saving achieved by eliminating frequent changes of disposable steel blades, glass knives or sharpening of steel knives and also the elimination of frequent alignment procedures and the material cost of other knives. Tungsten carbide blades can last for thousands of sections each.

We produce a broad range of T.C preforms & blanks that are used for wear, cutting & metal-forming operations in a variety of industries around the world. Custom tungsten carbide formulations are made with nickel and chrome binders for corrosive applications. We specialize in custom preforms.
 
Tungsten carbide products are classified into three major categories:
 
• Wear Grades — used primarily in dies, machine and tool guides, and in everyday items such as line guides on fishing rods and reels. Used anywhere good wear resistance is required.
• Impact Grades — also used for dies, particularly for stamping and forming, and in tools such as mining drill heads.
• Cutting Tool Grades — the cutting tool grades of tungsten carbides are divided into two groups, depending on their primary application. If the carbide is intended for use on cast iron that is a nonductile material, it is graded as a cast iron carbide. If it is to be used to cut steel, a ductile material, it is graded as a steel grade tungsten carbide.
 
Cast iron carbides must be more resistant to abrasive wear. Steel carbides require more resistance to cratering and heat. The tool wear characteristics of various metals are different, thereby requiring different tool properties. The high abrasiveness of cast iron causes mainly edge wear to the tool.
 
Though tungsten demand is persistently growing owing to rapid development in national defense, civil and war industries throughout the globe, increase in supply shortage has become a major growth dampener for the distinctive metal. The growth of the tungsten market depends largely on new discoveries and explorations.

As cemented tungsten carbide is satisfying changing technical demands in milling and turning operations, it is considered a key material for cutting-tool inserts. Ceramic-metallic compounds and ceramics are being produced and used as replacements for cemented tungsten carbide in order to fulfill varying market demands. Demand for more distinctive metal, tungsten, is persistently growing owing to rapid development in national defense, civil and war industries throughout the globe.

Tungsten carbide manufacture involves a complex sequence of operation, unique to this industry, in which almost every factor is critical to success.   

The original, and still the basic, product consists of fine tungsten carbide particles-the hard and abrasion-resistant constituent-bonded with tough, comparatively soft, metallic cobalt. Tungsten carbide can be supplemented or substituted by other hard constituents, such as the carbides or nitrides of other refractory metal, typically titanium, tantalum, niobium, chromium, vanadium, molybdenum or hafnium, independently or in combination, whilst the cobalt may similarly be alloyed with, or substituted by, nickel, nickel-molybdenum or similar metallic elements.

The sintered product has often been compared to bricks or mortar, the comparison being true to the extent that the mortar (cobalt) is liquid during the final sintering and set solidly on being cooled from the sintering temperature. However, carbide is very much harder than brick and cobalt substantially tougher than mortar.

Typical stages of manufacture are:

.Production of tungsten metal powder (tungsten ore refine to tungsten metal). Preparation of tungsten carbide (the progression from tungsten powder to tungsten monocarbide WC_generally termed tungsten carbide)

.Preparation of alloyed and other carbides (mix many kinds of metal according to certain proportion)

.Admixture of cobalt to Produce grade powders
.Addition of Pressing lubricant.
.Pressing
.Pre-sintering
.Sharpening
.Final sintering  (usually use vacuum sintering)
.Hot isostatic Pressing(HIP)
The Product is rarely used as sintered, but is generally ground, polished ,shot-blasted, plated or coated to create a more accurate form or a still harder and more wear-resistant surface.

Nov 2010 hot sold products:
EXPORT COUNTRAY
PRODUCTS DETAILS
Italy
Tungsten carbide blade, YG8X
Size: 139.6mm x 19mm x 0.9mm
Indonesia
dia.150 x 25mm with hole dia.100mm
Brazil
W90NiFe alloy rod, surface machined
dia.32 x 130mm ;dia.42 x 160mm;dia.52 x 200mm 
Italy
Tungsten copper parts, W80Cu20
DWG 020311 ;DWG020312
UK
COPPER TUNGSTEN ROD W75 Cu 25
35mm dia. x 300mm long
TUNGSTEN SHEET 3mm x 200mm x 200mm
MOLYBDENUM SHEET 3mm x 200mm x 200mm
Brazil
Pure molybdenum wire, >99.95%, annealed clean
dia.0.5+/-0.013mm
USA
Tantalum Rod, 99.9 percent pure
dia.9.525 x 171.45mm  
Italy
Tungsten alloy,  W92.5, Ni5, Fe2.5, surface machined (same material as previous orders)
dia.14mm x 250mm ;dia.27mm x 250mm 
Australia
Pure tungsten rod, surface ground
dia.1.3mm x 300mm
Israel
Tungsten carbide wear part, ZK30UF grade
Drawing No. 1022004505, blanks without machining
Drawing No. 1022004505, machined
Italy
Tungsten carbide ring, K30 grade
Size and tolerance as per drawing 05.25.12.003.14.0
WL10 - 1% lanthanum tungsten electrode dia.4 x 150mm
MO1 Pure Molybdenum wire X type with diameter
dia. 0.18mm.
Israel
Tungsten carbide wear part, grade C3
Size as per your drawing “IMG_0001.pdf
India
Cerium Tungsten  Electrode, Grade WC20, Color gray
dia.2.4mm x 150 mm     
Tungsten Electrode (2% thoriated), Grade WT20,
Color red dia.2.4mm x 150 mm  
Slovenia
W97Ni2Fe1
Dia. 20(+0,05/+0,1) x 300 mm
Dia. 25(+0,05/+0,1) x 300 mm
Dia. 32(+0,05/+0,1) x 300 mm
 
 
More Related Subjects:
· Tungsten Carbide Bur
· Tungsten Carbide - An Overview
· Development in Tungsten Carbide-Cobalt Cemented Carbides
· The summary of tungsten carbide
· The status of China Cemented Carbide Industry
· Are tungsten carbide cobalt nanoparticles harmful to health?
· tungsten carbide for technical demand
· Operational requirements of cemented carbide roll rings
· Difference Between Titanium & Tungsten Carbide
· What Is the Tungsten Carbide Process?
· What Is the Hardness of Tungsten Carbide?
· Tungsten Carbide Design Considerations
· Properties Of Cemented Tungsten Carbide
· About Tungsten Carbide / Cemented Carbide